Water condensation inside the cones can exit through the bottom. After tying the points, I cover the exposed string and knots with a little tape. With a little maneuvering, the end of the string can be pushed through the string loop and then caught with the loop and pulled back out through the second hole for tying. I ran one end of the string through one hole and a loop of string through the second hole. The bottom point is the most difficult to tie because of the tight quarters inside the larger cone. I used a sharp soldering iron, but a heated nail held with pliers would work. To tie them, you have to melt a couple small holes in the larger cone for the string to go through. Tape holds the two cones together at the top, and nylon string holds them together at three points further down. Leave room for air to flow around the end of the skinny tube and back up the fat one. The internal cone of my sax is made of three small x-rays, while the outer cone is made of two large ones.įor the sax, the skinny cone goes inside the larger cone. It's like plugging the second cone into a socket in the end of the first one.
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The cone's free edge is then taped and the two sections are taped together. It stops when it meets the walls of the first cone, and conforms to the same conical angle. Then the next cone is inserted part way into the first cone and allowed to unroll. Since the cones are longer than any of the x-ray films you have to make them in sections. The PVC cement seems to make the joint firmer. I use a little clear PVC cement when I jam the cone into the fitting, and then tape the joint with a few layers of tape. If small end needs to fit into one of the 1/2" CPVC fittings, size it accordingly before taping the cone.Īfter the cone is taped together, if it is too loose in the fitting, you may trim a little off the small end of the cone to make the end diameter a little larger. Tape down the free edge to keep it from unrolling. To hear how the sax and trumpet sound, listen to the audio files in the last steps. It is held together with electrical tape and a little nylon string.īe sure and use good quality tape, such as that from the 3M company. The tootophone sax has a rubber reed and a body that uses two cones made from x-ray film plastic. Variations to the body of the tootophone make variations in the sound it makes. Softer rubber reeds sound more like a saxophone. Stiffer plastic reeds sound more trumpet-like. It is made out of an insulin syringe and costs about 25 cents to make.
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See that instructable to learn how to make the mouthpiece.
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The mouthpiece for this tootophone variation is the same as the "Tiny Tootophone". When the economy really, really sucks, you can still afford to have a band! For the cost of one traditional sax you could probably equip at least 250 students with tootophone saxes. This tootophone sax costs about $1 to make, sounds pretty good, and is a lot easier to play. The end of the road is where you find me and my tootophones.Īt, an alto sax sells anywhere from $250 for a student model up to around $3,800.